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Bill Fay passes the old hydro technology on to the new generation 

 

Old technology isn't just water over the dam

Springfield Republican, Wednesday, December 29, 2004

By BOB DATZ

rdatz@repub.com

 It's been "Back to the Future" for William K. Fay and Swift River Co. for more than 25 years.

Were his hair ghost-white, the 50-year-old Palmer resident could leap into the role of Doc Brown in that 1980s film trilogy about time travel - as long as the subject is generating electricity using water power.

With a Wilbraham machine shop that matches Doc Brown's lab for its productive clutter, Swift River can both engineer and produce parts for the rehabilitation of aging hydropower dams that dot the region's mill landscape. "This stuff has been underwater for 75 or 80 years," the quick-speaking company president enthused with the attendant arm thrusts of Christopher Lloyd's movie inventor, "and the problem is, how do you take something out that's just a big lump of rust?"

Why bother? The answer to Fay is as obvious as an electric bill, as intrusive as instability in the Middle East: "We're offering a clean alternative to fossil fuels, and it's there forever."

The "we" includes Fay and his partners bringing their offspring into their niche within the power grid, a company founded in 1981 by economist and alternative energy pioneer Peter B. Clark of Hamilton. Onetime employees and now partners Fay and Ken Smith of North Brookfield have grown children working in this 12-person staff, which operates dams from here to Sebec, Maine.

The company also repairs and maintains dams owned by other New England mill owners and power companies. Besides Clark, the remaining partner is W. Davis Hobbs of the Turners Falls section of Montague (click for background on D. Hobbs Contracting, Inc., then click "back" to return).

They are as likely as not to arrive in sweatshirt and jeans to the former Collins Paper mill complex off Cottage Street, where they own a small hydroelectric dam and have carved out an office that looks as lived-in as the machine shop.

From top to bottom, tasks run a gamut. Fay, a spectacled mechanical engineer, had dark, workmanlike crevasses running through his palms, screaming of machine work - first thing on a recent Monday morning. At other times, he's designing some workarounds or dickering with wildlife officials about how to protect fish species living or spawning near dams - a major obstacle to hydropower development.

Ken Smith giving his son Ian and Fay's daughter Celeste and son Will a rigging lesson

On the other end of the organization, 18-year-old Ian Smith (son of Kenneth, partner and general manager) is absorbing carpentry, electrical work and machinist training from shop manager Warren Fay of Springfield, William Fay's brother. The younger Smith, six months out of North Brookfield High School, has plans to learn technology more formally. But he is happy to describe how he helped hoist a 50-foot power shaft from the mill's cellar to recondition a used, 60-foot lathe. (Click to see photos of shaft project). "It's a little bit of everything," he said of his work. "It's always something new every day."

Something old as well. Fay said many of the half-dozen company-owned dams date from 1918 and, like the Red Sox, were due to move to more productive levels. The company is working with a Massachusetts Technology Collaborative "green power" grant to upgrade its power production from the company's Pepperell dam to 1.9 megawatts. At 3.5 megawatts, Woronoco dam in Russell is the largest Swift River property, although that is a fraction of a major power plant's capacity. Nationally, hydro accounts for about 10 percent of energy production, according to the Federal Energy Regulatory Commission, whereas in the 1930s it produced one-third.

But Fay said there are thousands of dams in New England in various states of disrepair. He has been driven like a turbine by this specialty since going to work for Ware River Power Co. in Barre out of college. He pointed to several advantages should a 40-megawatt potential of the Connecticut River dam at Windsor Locks be developed.

"It would stabilize the river (level) and bring back the waterfront in Springfield," Fay said. "God knows Springfield needs some rejuvenation." And with the Yankee Rowe nuclear plant weighing in at 60 megawatts, he added, "you're talking about a nuclear power plant with free flow and no pollution."

The state's Wetlands Protection Act has made new dam construction a virtual impossibility in recent years, so as Swift River looks to the future of hydropower, Fay describes his longtime colleagues and working family members in the same way as the old dams his company works to develop: "We all have links to the past."

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